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Service-Informatio&n
Group 21
CLUTCH
RE: CLUTCH
Dear Dealer:
April
1983
Bulletin No.:
21 003 83 (2074) I
i
i-~. .. ,
Comprehensive modification has been\:i:tยฃ-raduced in the
clutch area: -~–:…_-~
ยทยท””.,: ………. ~_”โข1 โข
1. te has been comp edesigned to
e loads-.ยท-:-ยท.:-“‘”-‘-ยทยท” :ยท:,.-:ยท. โข
New part No.: 21 21 1 451 512.
This clutch plate is interchangeable on all models
since 1981.
Please route and initial before filing
111 .. ‘. ……. __ p_ –ยทยทยท โข. –
2. Clutch carrier
The clutch carrier also has been strengthened.
New clutch carrier part No.: 21 21 1 451 511.
Former clutch carrier part No.: 21 21 1 242 372.
Both clutch carriers are fully interchangeable.
Old New
Hint: To ensure proper pre-tension of the diaphragm
spring according to the spring rate, washers (0.2 – 0.4mm)
have been inserted on the production line between
clutch carrier and cover, on a limited amount of motorcycles.
These washers had to be used to correct reworking of the
cover.
Covers obtained via Parts Department do not need the
washers.
Clutch slipping, which is not caused by a greasy or
glazed clutch lining, can be rectified by exchanging the
cover.
2
l.
3. Installation hint:
To ensure smooth clutch action, all places marked with
* should be lubricated with a high-temperature grease~
ac,cording to our prior recommendation. Please make sure that
no grease can get to the clutch lining.
When installing the clutch, the three white balancing
marks should be displaced approximately 120ยฐ to each other.
This will ensure the clutch is balanced.
Washers
I
*Carn Ramp on Pressure Plate ____ ..,_…,
( Clutch Carrier (fly wheel)—~~
Outer Cover
3 Support Arms Securint
Spring Center
*Inputs aft Clutch Splines and
Center Hole in Clutch Spring
4. Shifting problems
Hint:
The clutch splines and gearbox input shaft splines should
be lubricated with a special grease, according to our
recommendation.
Caution:
Before lubricating the parts, it is necessary to degrease them
carefully so that no old grease or dirt is left. Proper
cleaning will insure effectiveness of lubrication.
We recommend the use of Optimol Paste PL on all clutch
components exclusively.
Yours truly,
BMW OF NORTH AMERICA, INC.
(MNi National Service Manager
HN/cs
Paste PL can be ordered from:
Optimol Lubricants, Inc.
Minue Street
Carteret, NJ 07008
201-969-2200
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