BMW Service Bulletin Archive

clutch-21-003-83-2074-483

( Service-Informatio&n Group 21 CLUTCH RE: CLUTCH Dear Dealer: April 1983 Bulletin No.: 21 003 83 (2074) I i i-~. .. , Comprehensive modification has been\:i:tยฃ-raduced in the clutch area: -~–:…_-~ ยทยท””.,: ………. ~_”โ€ข1 โ€ข 1. te has been comp edesigned to e loads-.ยท-:-ยท.:-“‘”-‘-ยทยท” :ยท:,.-:ยท. โ€ข New part No.: 21 21 1 451 512. This clutch plate is interchangeable on all models since 1981. Please route and initial before filing 111 .. ‘. ……. __ p_ –ยทยทยท โ€ข. – 2. Clutch carrier The clutch carrier also has been strengthened. New clutch carrier part No.: 21 21 1 451 511. Former clutch carrier part No.: 21 21 1 242 372. Both clutch carriers are fully interchangeable. Old New Hint: To ensure proper pre-tension of the diaphragm spring according to the spring rate, washers (0.2 – 0.4mm) have been inserted on the production line between clutch carrier and cover, on a limited amount of motorcycles. These washers had to be used to correct reworking of the cover. Covers obtained via Parts Department do not need the washers. Clutch slipping, which is not caused by a greasy or glazed clutch lining, can be rectified by exchanging the cover. 2 l. 3. Installation hint: To ensure smooth clutch action, all places marked with * should be lubricated with a high-temperature grease~ ac,cording to our prior recommendation. Please make sure that no grease can get to the clutch lining. When installing the clutch, the three white balancing marks should be displaced approximately 120ยฐ to each other. This will ensure the clutch is balanced. Washers I *Carn Ramp on Pressure Plate ____ ..,_…, ( Clutch Carrier (fly wheel)—~~ Outer Cover 3 Support Arms Securint Spring Center *Inputs aft Clutch Splines and Center Hole in Clutch Spring 4. Shifting problems Hint: The clutch splines and gearbox input shaft splines should be lubricated with a special grease, according to our recommendation. Caution: Before lubricating the parts, it is necessary to degrease them carefully so that no old grease or dirt is left. Proper cleaning will insure effectiveness of lubrication. We recommend the use of Optimol Paste PL on all clutch components exclusively. Yours truly, BMW OF NORTH AMERICA, INC. (MNi National Service Manager HN/cs Paste PL can be ordered from: Optimol Lubricants, Inc. Minue Street Carteret, NJ 07008 201-969-2200 4 ( L

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