BMW Service Bulletin Archive

Special Tools – XXIX/92 – 12/92

( Service-InformationM otorcycle BMW NA Service Department Group: 3 Equipment Advice December, 1992 XXIX/92 (2564) For USA Only Special Tools – R and K Models Information: Note: Very truly yours, Attached are drawings of new special tools. Each drawing has the tool part number and a description of the tools application. -A Service Information is being prepared to described tool (31 4 890). -Special tool (13 0 900) and (31 0 910) are used to set CO on R models with pulse air systems. Since a CO meter is a required tool, these adapters will be sent to each dealership under our automatic tool shipment program and charged to your parts account. A description of how to use the adapters is in the R 1 OOR repair manual microfiche. -Special tool ( 13 0 800) Synchro Tester is described in detail in our Service Information (2538) Group 3. -Tool modification ( 12 3 500) spark plug wrench {K models). Due to close tolerances around the spark plug, the plastic sleeve on the wrench must be shortened. Clamp the spark plug wrench in a vice and push it out of the plastic sleeve a small amount. Shorten the sleeve by 9mm. Press the spark plug wrench back into the sleeve until it’s flush. BMW of North America, Inc. Frank Stevens National Service Manager Motorcycle Group FS:tb/403.8 Richard Dampf National Technical Manager Please initial and route to the following before filing Service I Parts ! Sales I Warranty ) Technicians —–+———–_J 00 2 640 General tools Special too Is Motorcycle Torx socket wrench For removing and installing the sensor on models with ABS ( 00 2 640 Area of application K models: all 11 1 960 Engine Mounting sleeve, 6 mm For protecting the valve shaft seal when assembling ( Application: R 50/5 – R 75/5 R 45, R 65 R 60/6-RS0S R 45, R 65 R 60/6-RS0S ab Modelljahr ’75 R 65 LS \_ R 60/7 – R 100 RS R 80/7 – R 100 RS ab Modelliahr ’79 K 100 – K 100 RT R 100/7 – R 100 RS ab Modelljahr ’81 1(1 Vโ—„ t\t\ .-,c, R 80 G/S R 80 ST R 80 RT Special tools Motorcycle 11 1 960 ab Modelljahr ’81 13 0 800 Fuel system BMW Synchrotester For synchronising throttle butterfly systems or more than one rarb1 Jrettoc 13 O 801 Synchrotester 13 o 802 Lead for power supply 13 O 803 Adapter for connection to battery 13 O 804 Vacuum line 13 o 805 Adapter, straight 13 o 806 Adapter, T-shape 13 o 807 Hose clip I I Ii:)~ BMW SYNCHRO Application: All models with vacuum connection R 50/5 R 75/5 R 45, R 65 R 60/6-R90S R 45, R 65 R 6016 R 90 S ab Modelliahr ’75 R 65 LS R 6017 – R 100 RS R 8017 R 100 RS ab Modelliahr ’79 K 100 K 100 RT R 100/7 – R 100 RS ab Modelljahr ’81 R 80 G/S R 80 ST R 80 RT Special tools Motorcycle 13 0 800 ab Modelljahr ’81 13 0 900 Fuel system ( Stop screw for PAS line ( ~pplication: All flat-twin models wtth PAS R 50/5 – R 75/5 R 45, R 65 R 60/6 – R 90 S R 45, R 65 R 60/6-RSOS ab Modelliahr ’75 R 65 LS R 60/7 – R 100 RS R 80/7 – R 100 RS ab Modelljahr ’79 K 100 – K 100 RT R 100/7 – R 100 RS ab Modelljahr ’81 R 80 G/S R 80 ST ,R 80 RT Special tools Motorcycle 13 0 900 ab Modelljahr ’81 13 0 910 Fuel system CO measuring adapter For connecting up the CO measuring adapter to the PAS line , ‘ … Q .., ‘ j Application: All flat-twin models with PAS R 50/5 – R 75/5 R 45, R 65 R 60/6-R90S R 45, R 65 R 60/6 – R 90 S ab Modelljahr ’75 R 65 LS R 60/7 – R 100 RS R 80/7 – R 100 RS ab Modelliahr ’79 K 100 – K 100 RT R 100/7 – R 100 RS ab Modelljahr ’81 R 80 G/S R 80 ST R 80 RT —– Special tools Motorcycle 13 0 910 ab Modelljahr ’81 ( 31 4 890 Steering For adjusting steering-head bearing play Area of application Special tools Motorcycle 314890 \ All models with fine-thread adjustment on steering-head bearing 31 4 870 Front-Wheel Fork Special ring spanner To tighten lock nut on counter pipe Area of App II cation: Boxer models: R 80 – R 100 GS Mod. 91, R 100 R Special Tools Motorcycle 31 4 870 ( โ€ข 31 5 550 Front-Wheel Fork Special Tools Motorcycle Clamp device To depress upper spring bearing to remove locking ring. To clamp damper cartridge. 31 5 551 Pressure spindle 31 5 552 Clamp clip 31 5 553 Clamp insert tor K 75, K 100, R 100 R, K – mod. from 92 (4 – V) 31 5 554 Clamp insert tor R 65 – R 100 RS from 85 mod. 31 5 555 Clamp insert tor R 45 – R 65 LS ( 31 5 550 Area of Application : \, _ Boxer and K models 36 3 950 Wheels and tyres Special tools Motorcycle Front-wheel stand For removing the front wheel on motorcycles with full fairings or engine spoiler and for rajsi โ–กQ the frpnt wheel to check the fault memory on models with ABS. 36 3 951 Front wheel stand, can be used without adapter for K 1 K loo RS K l no LT (16 ‘L) 36 3 952 Adapter for K 100 and K 75, up to 1991 model 36 3 953 Adapter for K 75, from 1992 model 36 3 954 Adapter for K 1100 LT 36 3 950 Area of application 36 3 660 Wheels and tyres Special tools Motorcycle ( Drift For driving in the small wheel bearing 36 3 660 Area of application K models: all 4-valve models . 36 3 670 Wheels and tyres Special tools Motorcycle Drift For driving in the large wheel bearing ( 36 3 670 Area of application K models: all 4-valve models

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