brake-pad-recall-34-027-92-2537-1277

Service-Information Motorcycle ©BMW of N.A. Service Department Group: 34 Brak.es • Brake Pad Recall 92 V-081 Procedures July, 1992 34 027 92 (2537) For USA Only 1990 – 1993 Models, RIOORK, lOORS-16vK, l, KllOOLT NOTE: Revised August 1992: Due to warranty data entry we have revised this S.I. to show additional work packages. The time has not changed, only the work package numbers have been changed. This Recall affects a relatively small number of 1990 – 1993 motorcycles. Affected VIN Range: Year Model VIN Range Number of MC’s 1992 RlOOR 0280001 – 0280373 373 1990-1992 KlOORS-16v 6493001 – 6494091 1,091 1990-1992 Kl 6365002 – 6365646 645 1993 KllOOLT 0300001 – 0300375 375 2,484 Problem: The front brake pads could begin to separate from their backing plate, due to corrosion of the plate. This may happen when the motorcycle is•operated in coastal areas and on roads where salt has been spread. If the pads are not replaced, eventually they could completely separate from the (- backing plate. I Parts: Determine the number of affected motorcycles that are within your dealership as well as those sold retail and order quantities to satisfy that number. Order the following P/N: 34 11 9 062 616 = 1 set of 2 pads Remembetrh at dual disk models require 2 sets. I dent if i cat ion: The new brake pads can be identified (in addition to the new p~rt number) by a white paint dot near the mounting pin hole. Please initial and route to the following before filing Service I Parts I Sales I Warranty I Technicians ( L, ( Installation Instructions: – Remove the front fender to gain access to the calipers on the Kl and KllOOLTm odels. – Remove the brake caliper from the front fork (there is no need to detach the brake hose). Knock out the safety pin and remove the pads in a downward direction. – Using special tool 88 88 6 341 500 press the caliper positions back into each caliper half. – Install new brake pads, P/N 34 11 9 062 616 and reinstall the safety pin. – Reinstall the caliper on the front fork leg. Tightening torque is 32 nm (23 ft/lb). ……-……. .-… r–~ l..__——, GS 5.019 Warranty Status: All affected motorcycles, regardless of time in service or mileage, will be reimbursed for this recall through campaign claim submission. Please read Section 4, pages 15 – 17 of the BMWM otorcycle Warranty Policies and Procedures Manual for complete information about these special claims. Work Package #1: Is used for all models with single disk brake (Rl00R). Defect Code: Fl at Rate No. : Flat Rate Units: 00 00 34 1200 34 11 000 3 = (15 min.) This defect code will reimburse 1 set of brake pads. Part No. – 34 11 9 062 616 Work Package #2: Is used for all Kl00RS -16v models with dual disk brakes. Defect Code: Fl at Rate No.: Flat Rate Units: 00 00 34 1200 34 11 008 4=(20min.) This defect code will reimburse 2 sets of brake pads. Part No. – 34 11 9 062 616 Work Package #3: Is used for all Kl models. Defect Code: Flat Rate No.: Flat Rate Units: 00 00 34 1200 34 11 0008 5 = (30 min.) ( ( Work Package #4: Is used for all KllOOLTm odels. Defect Code: Flat Rate No.: Flat Rate Units: 00 00 34 12 34 11 008 5 = (25 min.) Brake pads which are replaced will be requested through warranty parts return. Defective Brake Pads in Dealer Parts Inventory: All brake pads in your parts inventory identified by P/N 34 11 2 310 983 must be removed from stock. Use a normal warranty claim with the following information for claim reimbursement. Defect Code: 00 00 34 1300 Warranty Type: 2 Chassis No.: 4990100 Fl at Rate No. : 34 99 000 Fl at Rate: 1 = 5 min. In addition to brake pads in your inventory, you may have complete brake calipers with P/N’s: 34 11 2 310 045 – Left 34 11 2 310 046 – Right These calipers also need to be modified using new brake pad 34 11 9 062 616. Identification: Please affix a special label (see S.I. #2351 or 2468 – Group 1) to the motorcycle frame (under the seat) with the number 10 punched out ta identify that the Recall has been performed on the motorcycle. If a special label with a different number is already on the motorcycle from a previous action, replace that label with a new one punched for all completed actions (past and present). ( \ ( Special Action Label Number: 10 Very truly yours, BMWof North America, Inc. Frank Stevens National Service Manager Motorcycle Group FS:tb/42.5 ( Richard Dampf National Technical Manager