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BMW :.Jotorrad GmbH
;Service Ett/cb/fm
Service-nI ยทformation
~ 60/5 ~ ~ 90 S motorcycles
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:โข’Iunich, Dec 1 7~
11 7 5 ( 1 :J 9 ~-1) e
——–ยทยทยท—ยท—ยทยทยท-ยท—-“-“-ยท ~0-;_;.p——J.;ยฑ———————-
Subject: Front forks – damping and spri~ging
Dampins;
~o prevent the fro~t forks from compressing too far or bottoming
over undulating surfaces, a suspension damper with a harde~ compression
phase has been developed. The uprated compression phase
is particularly suitable for machines with the twin disc brake
which are norraally riaten in an ent~usiastic manner.
The compression phase damping action has c)een modified by omitting
one lateral passage at tne base of the damper tube, thus
restrictine the flow of the hydraulic fluid still further.
The new damper tube
Part number 31 42 1 234 474
has been introduced recently for all motorcycles equipped at the
Berlin factory with twin disc brakes.
The modification came into force as follows:
R 90 VC ‘ us from frame number 498 0520
cl TIC. as special equiriment Ref. number 511. 2 as follows:
R 60/6 us from frame number 492 0637
R 75/6 us ii II II 494 061+1
R 90/G us 11 II ” 496 7803
The modified damner tube can be installed subsequently on all
/6 motorcycles so far produced~ without any further modifications
being necessary.
In order to offer interested riders the ‘harde.!.ยท ! -:oi,;oression
rat~ at reasonable cost, a narrower-bore damper jet tfloating,
see drawine on page 4) has been released:
Part number 31 42 1 234 506
Identification: peripheral groove
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S.I. 1/75 (199 M) e
– 2 –
This also stiffens the tension phase of the dampers, but provides
the desired effect without installation of the new damper tube.
Warning
Install the narrower-bore damper jets only in the threaded rings
at the lower ends of the fixed fork tubes. ::ever install the narrower-
bore jet as the spring-loaded valve plate on the damper
piston (lower spring mounting), as this would severely increase
the tension phase rating.
If a motorcycle is normally ridden extremely nard, the narrow
bore jet together with the new damper tube may offer improved
handling and ride, since the combination of both modified parts
will stiffen the compression phase still further.
By way of enlargement on our Service Information 1/74(117 ~) issued
in ~ay 1974, we quote again below the approved makes and {
grades of shock absorber oil:
Manufacturer
Aral
BP
Castrol
Castrol
Shell
Shell
Oil grade
1010
Aero Hydraulic 1
DB Hydraulic Fluid
Shock Absorber 1-313
Aero Fluid 4
4001 Shock Absorber Oil
Oil content of each fork tube:
Springing
Initial filling
Oil chan:,;e
280 cm3
265 cm3
In Service Information 4/72 (053 ~) dated Dec ’72,we gave details
of front fork sprinzs developed for the /5 models.
On /6 motorcycles, only the two stiffest (hic~es~-rate) vcrsio~s
are installed.
o~ prinโขg 1
Used on
Sprin 6 2
โข , Used on
?ar’c number
Length
Wire dia.
R ?OS
Part number
LienGt~1
ยท~siire dia .
31 42 1
567 mm
4 mm
231 358
fro~ start of production
31 42 1 232 017
543 mn
t1. 25 nm
Specified if machine is equinped with a front
enclosure, e.g. the SMW FULL PAIRING (not the
BMW Cockpit)
(
l -3-
(
S.I. 1/75 (199 M) e
– 3 –
Reminder: As you will be aware, our full fairing
is not approved for the R 90 S.
These springs are also recom~1ended for C0~โข1?C:TITIO’J
purposes, in combination with tl1e hardest available
Jamper compression rate (new damper tube and narrower
jet).
Our objective in supplyinc all our n1otorcycles with specific
suspension rates and .c;ettine;s rather than ot!1ers is to ensure
maximum safety ancl con:fort ir1 all ridir1c conditions.
iiowever, since to:โขtW motorcycles are r,urchased for a variety of
differeni r,urposes, sorne moJification to the standard version’s
settin~s n1ay prove necessary and acceptable. ~~e offer factory_
fitting of t;’”iese special cor.ponents, but the snccial equinme’lt
can, of course, be supplied to you for subsenuent installation.
We will accorJincly be issuin~ recommenJations shortly for the
correct equipment of any motorcycle with items from our r,ro
About the Service Bulletin Archive
Searchable index of BMW service bulletins for repair and parts installation for a variety of 247 models. This is not an exhaustive list. If you have ones to share to help complete the archive, please contact us directly.

