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Service-InformationM otorcycle
BMW NA
Service Department
Group: 3
Equipment
Advice
December, 1992
XXIX/92
(2564) For USA Only
Special Tools – R and K Models
Information:
Note:
Very truly yours,
Attached are drawings of new special tools. Each drawing has
the tool part number and a description of the tools application.
-A Service Information is being prepared to described tool
(31 4 890).
-Special tool (13 0 900) and (31 0 910) are used to set CO on
R models with pulse air systems. Since a CO meter is a required
tool, these adapters will be sent to each dealership under our
automatic tool shipment program and charged to your parts
account. A description of how to use the adapters is in the
R 1 OOR repair manual microfiche.
-Special tool ( 13 0 800) Synchro Tester is described in detail in
our Service Information (2538) Group 3.
-Tool modification ( 12 3 500) spark plug wrench {K models).
Due to close tolerances around the spark plug, the plastic sleeve
on the wrench must be shortened.
Clamp the spark plug wrench in a vice and push it out of the
plastic sleeve a small amount. Shorten the sleeve by 9mm.
Press the spark plug wrench back into the sleeve until it’s
flush.
BMW of North America, Inc.
Frank Stevens
National Service Manager
Motorcycle Group
FS:tb/403.8
Richard Dampf
National Technical Manager
Please initial and route to the following before filing
Service I Parts ! Sales I Warranty ) Technicians
—–+———–_J
00 2 640 General tools Special too Is
Motorcycle
Torx socket wrench
For removing and installing the sensor on models with ABS
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00 2 640
Area of application
K models: all
11 1 960 Engine
Mounting sleeve, 6 mm
For protecting the valve shaft seal when assembling
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Application:
R 50/5 – R 75/5 R 45, R 65
R 60/6-RS0S R 45, R 65
R 60/6-RS0S ab Modelljahr ’75 R 65 LS
\_ R 60/7 – R 100 RS
R 80/7 – R 100 RS ab Modelliahr ’79 K 100 – K 100 RT
R 100/7 – R 100 RS ab Modelljahr ’81 1(1 Vโ t\t\ .-,c,
R 80 G/S
R 80 ST
R 80 RT
Special tools
Motorcycle
11 1 960
ab Modelljahr ’81
13 0 800 Fuel system
BMW Synchrotester
For synchronising throttle butterfly systems or more than one rarb1 Jrettoc
13 O 801 Synchrotester
13 o 802 Lead for power supply
13 O 803 Adapter for connection to battery
13 O 804 Vacuum line
13 o 805 Adapter, straight
13 o 806 Adapter, T-shape
13 o 807 Hose clip
I I
Ii:)~
BMW SYNCHRO
Application: All models with vacuum connection
R 50/5 R 75/5 R 45, R 65
R 60/6-R90S R 45, R 65
R 6016 R 90 S ab Modelliahr ’75 R 65 LS
R 6017 – R 100 RS
R 8017 R 100 RS ab Modelliahr ’79 K 100 K 100 RT
R 100/7 – R 100 RS ab Modelljahr ’81
R 80 G/S
R 80 ST
R 80 RT
Special tools
Motorcycle
13 0 800
ab Modelljahr ’81
13 0 900 Fuel system
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Stop screw for PAS line
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~pplication: All flat-twin models wtth PAS
R 50/5 – R 75/5 R 45, R 65
R 60/6 – R 90 S R 45, R 65
R 60/6-RSOS ab Modelliahr ’75 R 65 LS
R 60/7 – R 100 RS
R 80/7 – R 100 RS ab Modelljahr ’79 K 100 – K 100 RT
R 100/7 – R 100 RS ab Modelljahr ’81
R 80 G/S
R 80 ST
,R 80 RT
Special tools
Motorcycle
13 0 900
ab Modelljahr ’81
13 0 910 Fuel system
CO measuring adapter
For connecting up the CO measuring adapter to the PAS line
, ‘ …
Q ..,
‘ j
Application: All flat-twin models with PAS
R 50/5 – R 75/5 R 45, R 65
R 60/6-R90S R 45, R 65
R 60/6 – R 90 S ab Modelljahr ’75 R 65 LS
R 60/7 – R 100 RS
R 80/7 – R 100 RS ab Modelliahr ’79 K 100 – K 100 RT
R 100/7 – R 100 RS ab Modelljahr ’81
R 80 G/S
R 80 ST
R 80 RT —–
Special tools
Motorcycle
13 0 910
ab Modelljahr ’81
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31 4 890 Steering
For adjusting steering-head bearing play
Area of application
Special tools
Motorcycle
314890
\ All models with fine-thread adjustment on steering-head bearing
31 4 870
Front-Wheel Fork
Special ring spanner
To tighten lock nut on counter pipe
Area of App II cation:
Boxer models: R 80 – R 100 GS Mod. 91, R 100 R
Special Tools
Motorcycle
31 4 870
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โข
31 5 550 Front-Wheel Fork Special Tools
Motorcycle
Clamp device
To depress upper spring bearing to remove locking ring.
To clamp damper cartridge.
31 5 551 Pressure spindle
31 5 552 Clamp clip
31 5 553 Clamp insert tor K 75, K 100, R 100 R, K – mod. from 92 (4 – V)
31 5 554 Clamp insert tor R 65 – R 100 RS from 85 mod.
31 5 555 Clamp insert tor R 45 – R 65 LS
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31 5 550
Area of Application :
\, _ Boxer and K models
36 3 950 Wheels and tyres Special tools
Motorcycle
Front-wheel stand
For removing the front wheel on motorcycles with full fairings or engine spoiler and for rajsi โกQ the frpnt wheel
to check the fault memory on models with ABS.
36 3 951 Front wheel stand, can be used without adapter for K 1 K loo RS K l no LT (16 ‘L)
36 3 952 Adapter for K 100 and K 75, up to 1991 model
36 3 953 Adapter for K 75, from 1992 model
36 3 954 Adapter for K 1100 LT
36 3 950
Area of application
36 3 660 Wheels and tyres Special tools
Motorcycle
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Drift
For driving in the small wheel bearing
36 3 660
Area of application
K models: all 4-valve models
.
36 3 670 Wheels and tyres Special tools
Motorcycle
Drift
For driving in the large wheel bearing
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36 3 670
Area of application
K models: all 4-valve models
About the Service Bulletin Archive
Searchable index of BMW service bulletins for repair and parts installation for a variety of 247 models. This is not an exhaustive list. If you have ones to share to help complete the archive, please contact us directly.