BMW Service Bulletin Archive

composite-wheel-paint-cracks-36-019-83-2084-883

( Service-Informatio0n Group 36 August Bulletin No.: Wheels and Tires 1983 36 019 83 (2084) – For U.S.A. and Canada Only – RE: PAINT CRACKS ON THE SEAM OF BMW COMPOSITE WHEELS R65LS Dear Dealer: In the composite cast wheel process of the R65LS, the spoke and hub section is made of an aluminum alloy which is injected into a rim made of a highly resistant and flexible aluminum extrusion design. The composite cast wheel seam looks like two ball joints from a cross section view. With this process of securing the-spoke to the rim, the strength of the joint is also increased. (Re: Dealer Bulletin, Vol. II, No. 26.) Because no intermetallic bond exists between both sections of the wheel, movement in the seam area is’possible during operation. This may cause the paint surface ยทto-crack. Then, due to the seam$ movement, water mayยทseep into the .micro-cr.ev.ice and come. out during riding, from the centrifugal forcesยท. Oxidation products and dirt will mix in the water making it blackish in color.- To remedy the cosmetic ~ppearanc~ d~used by:the-~ra~kiii~ paint, we of fer the following adhesive stripยทs in rolls to be used to cover the seam: โ€ข Part No. 51 14 2 302 295 51 14 2 302 296 51 14 2 302 297 Silver White Reflecting White One roll contains 10 meters of adhesive strip, which is sufficient for two motorcycles. To install, use the following directions: In cases where a large area of paint is cracking, first paint the wheel. Carefully clean tne seam area of dirt and grease. ( __ , Strip approxim.:otely 10 cm of adhesive protection and press the beginning of the roll in the center over the seam. ‘>leaser oute and initial before filing 2 Carefully guide the adhesive strip stripping the adhesive protection. your hand, press the strip exactly Maintain a uniform distance to the along the seam, while At the same time with over the casting seam. inside edge of the rim. Cut off a short piece from the start of the roll (because your fingers touched the adhesive it will not hold). Allow the end of the roll to overlap about 1 cm ยทbefore cutting off. Press once again the adhesive strip especially hard on the edge to make sure that moisture or dirt will not undermine the strip. The full adhesive effect will set in after 24 hours – until then use no cleansers. ( i. ยท, { 3 If needed, paint can be ordered under the following part numbers: Silver 51 91 1 240 868 spray 51 91 1 240 867 250 ml can White 51 91 1 876 666 spray 51 91 1 876 649 250 ml can Installation of adhesive strips for motorcycles which are under warranty, please claim under defect code 33 31 06 68 00 for 6 FR for each wheel. If painting is required, you must claim actual (WT) work time. Sincerely, BMW OF NORTH AMERICA, INC. ~ “~โœ“ Richard Dampf National Techical Manager RD/cs

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