Service-Information ~
BMW MOTORRAD GMBH Motorcycles – R 100 RS Munich, May 79
Technical
Group: Engine 11 0 1 0 7 8 ( 1 O6OR)
– For U.S.A. and Canada Only –
Subject: Oil Cooler for BMW R 100 RS
Dear Dealer,
Installation of the oil cooler ensures that the oil remains
within the most favorable temperature range even if the engine
is working hard for long periods. The oil cooler is controll.ed
by a thermostat in Ehe oil 0 filt~r can. Thi~ thermo~tat opens,
at approximately 80 C (17g F) oie temperature, and is fully i
open by approximately 110 C (230 F).
When carrying out work which involves separating the components
of the lubricating oil circuit (hoses, oil cooler, (
oil changes including filter element when engine is warm –
but not engine oil changes without filter renewal) note the
following instructions.
Before adding engine oil, remove the M 6 x 10 mm hex bolt from
the oil filter cover and insert a temporary screw
BMW part number 11 42 1 335 394
with a sealing ring
BMW part number 07 11 9 963 034
in its place.
The total oil content is 2.5 liters (2.6 US quarts, 4.4 Imp.
pints) including oil cooler and hoses.
Bleeding the oil cooler
After adding the engine oil, pull off both spark plug caps and
attach adapters (Beru P.P l buppressor elements), or else parts
of the waterproof sealing may burn through. Switch on the ignition
and turn the engine over with the starter. The oil cooler
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is filled and bled when the oil pressure warning lamp goes out.
Important: After this,the temporary screw must be removed and
the hex bolt inserted with a new sealing ring, or else
the thermostat will not operate. This could lead to
serious engine damage (failure to reach normal operating
temperature, high oil pressure in cooler during cold
starts).
During the 10,000 mile (15,000 km) oil change including filter
renewal, the oil in the oil cooler must also be changed.
This is done by dism:mtling the oil filter can and inserting the
temporary screw (to cpen the valve so that the oil drains out).
After the oil has drained out, insert a new filter element and
assemble the oil filter can with the temporary screw. Note: the
oil filter elements are of longer pattern – BMW part number
11 42 l 335 385 – when an oil cooler is installed. Add oil and
bleed the oil cooler as described above.
For subsequent installation to the R 100 RS model a complete conversion
kit is available:
BMW part number 11 42 l 335 396
and can be obtained by the usual spare part ordering procedure.
The conversion kit does not include the special engine fairing
center section developed for machines with an oil cooler. Please
keep ยทthis in mind when ordering, or else it will not be possible
to install the oil cooler.
The modified center section of the fairing is available under the
following BMW part numbers:
46 63 l 237 662 silver metallic
46 63 l ? , .,
— I 964 gold metallic
46 63 l 237 965 primer finish
Subsequent installation is also possible on /5, /6 and /7 (R 60/7-
R 100 S) models.
We will be forwarding full details shortly in a separate Service
Information bulletin.
Yours ยทJery sincerel.:.i,
BMW MOTORRAD GMBH
,Munich
i.V. i.V.
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